A contractor was blasting a bridge last year and was faced with a serious issue: The bridge had previously been blasted with coarse steel grit and had a whopping 162µm profile. The contractor's specification called for a maximum profile of 125µm and it seemed impossible to achieve.
Blast-One set out to reproduce the original results to determine HOW to reduce the profile.
We started with an unmarred steel plate. We marked it into three equal areas:
1. One to be blasted with copper slag only.
2. One to be blasted with copper slag and then over blasted with SpeedBlast garnet.
3. One to be blasted with SpeedBlast garnet only.
Our Testing Procedure
1. We blasted the left two thirds of the plate (areas 1 & 2) with copper slag (used for test purposes only to reproduce the 162µm surface profile condition of the bridge).
2. We then blasted the right two thirds of the plate (areas 2 & 3) with SpeedBlast garnet - this over blasted the middle one third, which had been already blasted with copper slag.
3. The profile results for each section were then measured using X-Coarse plus TestexTM Tape.
Sample Area 1: Blasted with copper slag = 162µm (reproduced original bridge profile)
Sample Area 2: Blasted with copper slag and then with SpeedBlast garnet = 125µm (a 37µm reduction)
Sample Area 3: Blasted with SpeedBlast garnet only = 87µm
Our test showed definitively that after removing the existing coating with Speedblast Garnet the surface profile was reduced to 125µm!
NOTE: By whipping over the surface again using a pure SpeedBlast garnet, the profile of area two was further reduced to 112µm.
Did you know that the size of the abrasive is not the only contributor to surface profile?